Marella Explorer

Europe

Weber Marine's role in an ambitious cruise ship refit with Trimline

Cruise, exploration, yacht & passenger

The Marella Explorer underwent a transformative refit in Cadiz, Spain. With tight deadlines and complex technical requirements this project showcased the growing demands of the cruise industry. At the heart of this ambitious project was Weber Marine. The company's innovative floating floor solution played a key role in the successful refurbishment of the ship.

Shipowner: Marella Cruises
Turnkey: Trimline

A cruise icon in need of renewal

The Marella Explorer, a key vessel in the Marella Cruises fleet, has long been known for offering an exceptional passenger experience. From its modern cabins to its world-class dining and entertainment facilities, the ship represents the best of cruising. However, as with any cruise ship, Explorer needs maintenance to maintain its high standards and adapt to evolving industry expectations. The refurbishment project presented a unique opportunity to improve the ship's performance and passenger comfort.

The project demanded exceptional efficiency from all involved. For Trimline, the award-winning marine interior outfitter overseeing the refurbishment, success depended on selecting reliable partners who could deliver high quality solutions.

Weber Marine: a game-changing solution

Weber Marine stepped up to the project with their Weber Marine A-60 Floor N Light solution, a state-of-the-art floating floor system specifically designed for marine environments. This innovative flooring provided critical technical and environmental benefits.

Brands involved in reference

The Weber Marine A-60 Floor N Light combines Isover U SeaProtect Slab 90 with the pumpable self-levelling product weberfloor 4660N Marine Elastic, offering several sustainability benefits:

Weight reduction: The solution delivered a remarkable 30% weight saving (approx.28,000 kg) compared to traditional floating floor systems. This reduction supports the ship’s fuel efficiency and contributes to overall performance.
Low emissions: The “weberfloor 4660N Marine Elastic” is a low-emission product certified with the Indoor Air Comfort Gold certificate, confirming its compliance with European VOC-related requirements. This certification highlights the product’s contribution to a healthier indoor environment, both during installation and in long-term use.

In order to meet the schedule, Weber Marine took a proactive approach. Weber provided Trimline with practical training on the floating floor solution prior to the project. Once the refurbishment was underway, the Weber team provided on-site support to ensure a smooth installation process.

This preparation paid off. Using a mixer-pump system, Trimline installed an impressive 1,200 square meters of floating floor in just five days. This rapid installation allowed the refurbishment team to focus on other critical tasks.

Nick Farrell praised the collaboration with Weber:" Weber's support on such a large-scale refurbishment throughout the installation phase was first class and made a significant difference in the overall success of the project."

We have been working with Weber for some time now, and their Floating Floor solution offered excellent value and reliability. Their materials are familiar to our team, which made the decision easier. Compared to other options, Weber's solution stood out for its quality, cost-effectiveness, and the added benefit of being able to integrate seamlessly with the materials we already use.

Nick FARELL
Owner of Trimline

Key information

30%

weight saving (approx.28,000 kg) compared to traditional floating floor systems.

5 days

That is the time it takes to install 1,200 square metres of floating floor.

A testament to collaboration

The partnership between Weber Marine and Trimline was central to the success of the refurbishment. Weber’s technical support, practical training and commitment to problem solving helped Trimline finish the project.

Nick Farrell described the collaboration as seamless: "What really stood out was Weber’s willingness to help at every stage of the project. Their team was always available for technical advice, and they were actively involved throughout the process. This level of commitment made them feel like true partners, not just suppliers."

Looking ahead

The Marella Explorer refurbishment also marked a strategic step for Weber Marine as it continues to expand into the cruise refurbishment market. By delivering innovative solutions and comprehensive support, Weber demonstrated its commitment to becoming a trusted partner for marine interior specialists like Trimline.

"This project fits perfectly into our broader strategy to support the cruise refurbishment market with both solutions and services" said Robin Mattsson, Sales Manager Marine & Offshore at Weber Marine. "It’s a testament to our ability to meet the unique projects of this sector while building strong, lasting partnerships."

As the Marella Explorer sets sail once again, the successful refurbishment stands as a testament to the power of collaboration and innovation.